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YUKEN 10 Series Modular Valves

更新时间:2026-05-05 11:23:22  

The YUKEN 10 Series Modular Valves are super-large-flow high-pressure stacked hydraulic valves developed by Yuken Kogyo Co., Ltd., adopting the D10 (ISO 4401-10, CETOP-10) mounting surface standard with a nominal diameter of DN32 (1 1/4 inch). Designed for extreme heavy-duty industrial hydraulic systems requiring ultra-high flow rates up to 800 L/min, they form highly compact hydraulic circuits via direct stacking, eliminating complex pipeline connections and delivering exceptional reliability under the most stringent operating conditions.

I. Core Features

  1. Super-Large Flow Capacity: Optimized internal flow channel design enables a maximum flow rate of 800 L/min, meeting the demands of extreme high-flow hydraulic systems.
  2. High-Pressure Resistance: Maximum working pressure reaches 25 MPa (250 Bar, 3630 PSI), supporting long-term stable operation under continuous high-pressure heavy-duty loads。
  3. Pipeline-Free Stacked Installation: Direct stacking without pipelines significantly reduces oil leakage, vibration, and noise, simplifies system construction, and enhances overall structural rigidity and reliability.
  4. Ultra-High Modular Integration: Diverse functional modules (pressure control, flow control, direction control, etc.) can be freely combined to quickly build complex hydraulic circuits with maximum configuration flexibility.
  5. Heavy-Duty Wet Solenoid Technology: Equipped with robust wet solenoids (e.g., for DSHG-10 directional valves) to deliver exceptional durability, low noise, and stable performance under prolonged extreme pressure and flow conditions.
  6. Precision Pressure Balance Structure: Adopted in throttle and flow control valves to ensure highly accurate flow regulation even under extreme high-pressure and super-large-flow conditions.
  7. Simplified Heavy-Duty Maintenance: Modular design allows for quick inspection, disassembly, and replacement of individual valve components, minimizing system downtime and maintenance costs.

II. Product Types and Models

Type
Model Prefix
Function Description
Relief Valve
MBP-10/MBA-10/MBB-10
Pressure control for P/A/B oil circuits; prevents system overload and maintains stable high-pressure operation
Pressure Reducing Valve
MRP-10/MRA-10/MRB-10
Regulates pressure for P/A/B circuits; provides stable low-pressure oil sources for auxiliary components in high-pressure systems
Check Valve
MCP-10/MCA-10/MCB-10/MCT-10
One-way flow control for P/A/B/T circuits; prevents backflow and protects high-pressure system components
One-Way Throttle Valve
MSA-10/MSB-10/MSW-10
Combines flow regulation and one-way control; for speed adjustment of actuators in super-high-flow systems
Pilot-Operated Check Valve
MPA-10/MPB-10/MPW-10
Pilot-operated check valve with reliable pressure holding for hydraulic cylinders in extreme heavy-load high-pressure applications
Solenoid Directional Valve
DSHG-10
Electro-hydraulic pilot-operated directional valve; controls fluid direction for actuator commutation, compatible with ISO 4401-10 interface
Sequence Valve
MHP-10
Controls operation sequence of multiple hydraulic cylinders in super-high-flow high-pressure systems
Counterbalance Valve
MHA-10/MHB-10
Prevents load falling and maintains stable position control in vertical extreme heavy-load hydraulic systems
Example of Model Nomenclature: F-MPA-10-2-X-30
  • F: Special seal for phosphate ester hydraulic fluid
  • MPA: Pilot-operated check valve (A-line)
  • 10: Valve specification (D10/DN32)
  • 2: Design number
  • X: External pilot & external drain
  • 30: Standard pressure design

III. Technical Specifications

Parameter
Value
Maximum Working Pressure
25 MPa (250 Bar)
Maximum Flow Rate
800 L/min (211 U.S.GPM) (varies by valve type)
Mounting Surface Standard
D10 (ISO 4401-10, CETOP-10)
Nominal Diameter
DN32 (1 1/4 inch)
Applicable Medium
Petroleum-based hydraulic oil (ISO VG32/VG46), synthetic oil (phosphate ester, polyol ester), water-glycol fluid
Temperature Range
-15°C to +70°C (depends on sealing material)
Connection Method
Stacked installation; bolt tightening torque 18~22 Nm; max. 3 layers
Contamination Level
NAS1638-8 class or cleaner (critical for super-large-flow valve stability)

IV. Typical Application Fields

  1. Ultra-Large Injection Molding Machinery: Precisely controls injection pressure/flow for 3000+ ton ultra-large injection molding machines, ensuring stable molding quality.
  2. Heavy-Duty Press Machinery: Hydraulic systems for 5000+ ton hydraulic presses, providing precise pressure/flow control for metal forming and stamping.
  3. Metallurgical & Steel Mill Equipment: High-temperature/high-pressure hydraulic systems for large hot rolling mills, cold rolling mills, and continuous casting machines in steel plants.
  4. Super-Large Construction Machinery: Hydraulic systems for 100+ ton excavators, large crawler cranes, and heavy mining bulldozers, meeting extreme pressure/flow demands.
  5. Ship & Offshore Equipment: Hydraulic systems for large container ships and offshore platforms (deck machinery, steering gear, cargo handling systems) with harsh environment resistance.
  6. Mining Equipment: Hydraulic systems for large mining machinery (hydraulic shovels, loaders, drilling rigs) operating under extreme high-power conditions.
  7. Heavy Industrial Machinery: Hydraulic control systems for large forging machines, wind turbine equipment, and power plant machinery requiring high reliability.

V. Installation and Maintenance Points

  1. Before Installation
    1. Thoroughly clean hydraulic oil and pipelines to prevent impurities from entering the valve body, avoiding component wear or blockage under super-large-flow conditions.
    2. Inspect seals for damage; use high-pressure resistant fluorine rubber seals for phosphate ester fluid or pressures above 21 MPa.
    3. Ensure mounting surfaces are flat, scratch/burr-free, and O-rings are intact and compatible with high-pressure large-flow applications.
    4. Verify hydraulic oil cleanliness meets NAS1638-8 class or higher to prevent valve jamming or premature wear.
  2. During Installation
    1. Stack valves per hydraulic schematic, aligning oil ports correctly to avoid internal flow resistance and ensure unobstructed flow.
    2. Tighten bolts evenly to 18~22 Nm torque to prevent valve body deformation or oil leakage under high pressure.
    3. For solenoid directional valves, confirm electrical connections, solenoid orientation, and system voltage compatibility (AC110V/220V or DC24V).
    4. Ensure pilot line alignment for pilot-operated valves to maintain reliable operation under extreme flow/pressure.
  3. Maintenance
    1. Regularly monitor system pressure, flow, noise, and temperature to detect internal wear early.
    2. When adjusting pressure, loosen the lock nut, turn the adjusting bolt clockwise to increase pressure, then retighten the nut; make small adjustments above 21 MPa.
    3. Promptly inspect seals and internal components if leakage or abnormal noise occurs, replacing worn parts to prevent system failure.
    4. Replace hydraulic oil and filters regularly (more frequently for large-flow systems) to maintain cleanliness and extend valve life.
    5. Do not exceed 3 stacking layers to ensure structural integrity and prevent leakage.

VI. Comparison with 01/03/04/06 Series

Feature
10 Series
06 Series
04 Series
03 Series
01 Series
Maximum Flow Rate
800 L/min
500 L/min
300 L/min
70 L/min
60 L/min
Maximum Working Pressure
25 MPa
35 MPa
35 MPa
31.5 MPa
35 MPa
Mounting Surface
D10 (ISO 4401-10)
D08 (ISO 4401-08)
D07 (ISO 4401-07)
D05 (ISO 4401-05)
D03 (ISO 4401-03)
Nominal Diameter
DN32 (1 1/4 inch)
DN25 (1 inch)
DN16 (1/2 inch)
DN10 (3/8 inch)
DN10 (3/8 inch)
Application Scenario
Super-large systems (>500 L/min)
Ultra-large systems (300–500 L/min)
Large systems (70–300 L/min)
Medium systems
Medium-large systems
The five series use different mounting standards and cannot be mixed in the same circuit; selection depends on system flow/pressure requirements.

With super-large flow capacity, high-pressure resistance, standardized design, and flexible combination, the YUKEN 10 Series Modular Valves are the ideal choice for modern super-large hydraulic systems, widely used in high-power, precision-controlled industrial fields. For details, refer to Yuken’s official catalog and technical manual.
Do you need me to select and recommend a suitable 10 series valve model based on your specific working conditions (working pressure, flow rate, medium type, installation space)? Just tell me these parameters.

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