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YUKEN 01 Series Modular Valves

更新时间:2026-05-05 11:23:22  

The YUKEN 01 Series Modular Valves are standard-series stacked hydraulic valves developed by Yuken Kogyo Co., Ltd., adopting the D03 (ISO 4401-03-02-0-05, CETOP-3, NFPA-D01) mounting surface standard. They form hydraulic circuits through stacking, eliminating the need for complex pipeline connections, and are widely used in various industrial hydraulic systems.

I. Core Features

  1. Standard Compact Design: Optimized thickness and standardized structure, minimizing installation space while meeting the requirements of medium and large flow systems.
  2. Pipeline-Free Connection: Stacked installation reduces oil leakage, vibration and noise issues, simplifies system construction, and improves overall reliability.
  3. High Integration: Various functional modules can be freely combined, allowing quick construction of complex hydraulic circuits with flexible configuration options.
  4. Easy Maintenance: The modular structure facilitates quick inspection, maintenance and replacement of individual valve components, reducing downtime.
  5. Wet Solenoid: Used in solenoid directional valves (such as DSG-01) to achieve high durability, low noise and stable operation under long-term working conditions.
  6. High Pressure and Large Flow Performance: Maximum working pressure up to 35 MPa (350 Bar, 5076 PSI), maximum flow rate 60 L/min (15.85 U.S.GPM) (varies slightly by valve type).

II. Product Types and Models

Type
Model Prefix
Function Description
Relief Valve
MBP-01/MBA-01/MBB-01
Pressure control for P/A/B oil circuits respectively, preventing system overload and ensuring stable operation.
Pressure Reducing Valve
MRP-01
P oil circuit pressure regulation to provide a stable low-pressure oil source for auxiliary components.
Check Valve
MCP-01
P oil circuit one-way flow control to prevent backflow and protect system components.
One-Way Throttle Valve
MSA-01/MSB-01
Combination of flow regulation and one-way control, suitable for speed adjustment of executive components.
Pilot-Operated Check Valve
MPa-01
A check valve that can be opened by pilot oil, with reliable pressure holding function for hydraulic cylinders.
Solenoid Directional Valve
DSG-01
Controls fluid direction to realize commutation of executive components, compatible with ISO 4401-AB-03-4-A interface.
Throttle Valve
MDC-01
Precisely controls flow rate to adjust the speed of executive components, ensuring stable operation under large flow conditions.
Example of Model Nomenclature: F-MCP-01-0-70
  • F: Series Identification (indicating special seal for phosphate ester hydraulic fluid)
  • MCP: Valve Type (Check Valve)
  • 01: Valve Specification
  • 0: Design Number
  • 70: Special Seal Series Number

III. Technical Specifications

Parameter
Value
Maximum Working Pressure
35 MPa (350 Bar) (25 MPa for electro-hydraulic proportional reducing valves)
Maximum Flow Rate
60 L/min (30 L/min for electro-hydraulic proportional reducing valves)
Mounting Surface Standard
D03 (ISO 4401-03-02-0-05, CETOP-3, NFPA-D01)
Applicable Medium
Petroleum-based hydraulic oil (ISO VG32 or VG46), synthetic hydraulic oil (phosphate ester, polyol ester), water-containing hydraulic fluid (water-glycol)
Temperature Range
Generally -15°C to +60°C (depending on the sealing material)
Connection Method
Stacked installation, fixed by bolts with a tightening torque of 5~6 Nm

IV. Typical Application Fields

  1. Machine Tool Equipment: Hydraulic system control of large CNC machine tools, machining centers and special-purpose machines.
  2. Injection Molding Machinery: Precisely controls injection pressure and flow rate, adapting to large-tonnage injection molding machines and ensuring stable molding quality.
  3. Automated Production Lines: Direction, speed and pressure control of executive components in large-scale automated production lines.
  4. Metallurgical & Steel Mill Equipment: Hydraulic systems operating under high temperature and high pressure conditions in steel mills and metallurgical plants.
  5. Heavy Construction Machinery: Hydraulic systems of medium and large construction machinery, meeting high pressure and large flow requirements.
  6. Ship Equipment: Hydraulic systems for ships, with reliable performance under harsh working environments.

V. Installation and Maintenance Points

  1. Before Installation:
  2. Clean hydraulic oil and pipelines to prevent impurities from entering the valve body, which may cause component wear or blockage.
  3. Check the condition of seals to ensure no damage; use special fluorine rubber seals when using phosphate ester hydraulic fluid.
  4. Confirm that the mounting surface is flat, free of scratches or burrs, and the O-ring on the mounting surface is intact.
  5. During Installation:
  6. Stack valves in the order of the hydraulic principle diagram, paying attention to the direction of oil ports and ensuring correct alignment of each valve.
  7. Tighten bolts evenly with the specified torque (5~6 Nm) to avoid valve body deformation or oil leakage.
  8. For solenoid directional valves, pay attention to electrical connections and solenoid direction, and ensure compatibility with the system voltage.
  9. Maintenance:
  10. Regularly check system pressure and flow rate to ensure normal operation; the maximum number of stacked valves (including solenoid directional valves) is 5 layers when working pressure is higher than 25 MPa.
  11. When adjusting pressure, first loosen the lock nut, rotate the adjusting bolt clockwise to increase pressure, and retighten the nut after adjustment.
  12. If oil leakage or abnormal noise is found, promptly check seals and internal valve components, and replace worn parts in time.

VI. Comparison with 007 Series

The YUKEN 01 Series and 007 Series are both stacked hydraulic valves but differ in specifications and application scenarios, with the main differences being:
  • 01 Series: Maximum flow rate 60 L/min, maximum working pressure 35 MPa, adopts D03 mounting surface standard, suitable for medium and large hydraulic systems with high pressure and large flow requirements.
  • 007 Series: Maximum flow rate 25 L/min, maximum working pressure 25 MPa, adopts ISO 4401-02-01-0-05 mounting surface standard, suitable for small and medium hydraulic systems.
The two series adopt different mounting surface standards and cannot be mixed in the same hydraulic circuit; they are selected according to the actual flow and pressure requirements of the system.

With its standardized design, high pressure and large flow performance, and flexible combination characteristics, the YUKEN 01 Series Modular Valves have become an ideal choice for modern medium and large hydraulic system design, widely used in various industrial fields. For specific details, please refer to Yuken's official product catalog and technical manual.
Do you need me to select and recommend a suitable 01 series valve model based on your specific working conditions (working pressure, flow rate, medium type, installation space)? Just tell me these parameters.

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